In the definition of Industry 4.0, cost reduction, efficiency increase, quality improvement and innovation are the main themes in the field of intelligent manufacturing. Based on the industrial concept of efficient manufacturing and excellent operation, we provide customized lean simulation, advanced manufacturing integration and AI operation platform to help enterprises achieve the strategic goal of digital transformation and upgrading.
Building a digital factory with efficient manufacturing and excellent operations!
10%-15% Productivity Increase
• Logistics efficiency improvement
• Capacity performance monitoring
• Online remote maintenance
• Real-time efficiency optimization
• Smart energy consumption
10%-20% Quality Cost Reduction
• Digital quality management
• Advanced process control
• Statistical process control
• Data value stream analysis
30%-60% Knowledge and Technology Transformation
• Rapid experimental simulation
• Systematization of process knowledge
• Human-machine collaboration
• Digital teaching and training
• Digital performance
10%-50% Total Downtime Reduction
• Remote detection and control
• Predictive maintenance
• Data driven requirements
• Line flexibility
• Resource flexibility
Customized Lean Simulation
An Effective Means to Reduce Costs and Increase Efficiency
Using 3D technology to simulate and verify planning scheme, it can achieve benefits such as identifying interference, optimizing material delivery routes, shortening the factory construction cycle, and reducing cost investment.
Lean Production Planning for Quality Improvement
Provide dynamic simulation verification and capacity ramp-up plan through process optimization, defect prevention and continuous improvement.
The Value of Higher Return on Investment
On the premise of ensuring that production capacity is reachable, verify ideas earlier, reduce investment risks, utilize production resources efficiently, and avoid huge waste of cost and time.
Advanced Manufacturing Integration
On the basis of realizing production automation, with the goal of reducing costs and increasing efficiency, we will continue to improve the performance of the warehousing, logistics and distribution system and build a digital factory with efficient manufacturing.
Real-time acquisition of production data can be achieved with the help of a factory-wide network platform, and a factory-wide SCADA and other data acquisition systems can be built to improve the monitoring capabilities of all elements of the production process.
Based on the five templates of MES, WMS/WCS, QMS, EAM, and IIoT, we build a MOM digital platform to enhance the perception and collaboration capabilities of enterprise production and create a digital factory with excellent operations.
AI Operation Platform
With the contribution of three-dimensional virtual and real interaction technology, the digital twin system provides users with an intuitive and convenient all-factor human-computer interaction interface, achieving the effect of achieving the effect of seeing clearly at a glance, and improving the efficiency of organizational collaboration and production.
The digital twin system can realize manufacturing equipment-level status awareness and real-time status monitoring, improve fault repair efficiency, realize predictive maintenance with continuous iterative upgrades, and reduce production capacity losses caused by passive production shutdowns, quality abnormalities, local blockages, etc.
In the process of enterprise operation and maintenance, the digital twin system can integrate the existing MOM subsystem of the enterprise and use AI-level large model data interaction technology to achieve multi-dimensional evaluation from the management to the executive level, intelligently assist decision-making, and improve the manufacturing efficiency and operational quality of the enterprise.
Digital twin systems provide a new asset performance management platform to help your organization optimize the value chain to maintain productivity and innovation, and ultimately become better, faster, more robust decision-makers.